$650–$2,001 Flex pipe / mid-section replacement · parts + labor at $120/hr
Show the calculation

  • Flex pipe / mid-section parts: $400–$1,250
  • Labor (hours calibrated to published ranges, @ $120/hr): $250–$750

Total: $650–$2,001

Same job at other shop types (everything else as set above): Independent shop (~$100/hr) $609–$1,876 · Chain shop / franchise (~$120/hr) $650–$2,001 (the headline above) · Dealership (~$175/hr) $767–$2,347. Each figure applies that shop type's hourly labor rate (market estimates, shown above) to the calculator's own hours and parts assumptions. It is modeled, not a quote.

Check a quote against these ranges

This sets your number beside published ranges and owner-written bills. It is not a verdict: ask the shop what the quote includes (parts grade, labor hours, fees, tax). It runs in your browser and nothing you type is sent anywhere.

How serious did it get for owners?

8% of the 870 complaints report a tow, the most common serious outcome; the other outcomes counted below are rarer, and an owner can file without mentioning one.

Source: NHTSA owner complaint files · downloaded 2026-10-05

Counts below are complaints filed with NHTSA, not failure rates: a longer bar means more owners reported it.

Is your car affected?

26% of these complaints came in under 50,000 miles, against 60% of all complaintsOdometer when the owner filed · 870 NHTSA complaints name this part; the middle half of the 464 that state mileage fall between 49,000 and 103,644 miles, the middle one at 76,000
26% of these complaints came in under 50,000 miles, against 60% of all complaintsThis repairAll complaintsUnder 50,00026%60%50,000-100,00045%29%100,000-150,00025%9%Over 150,0004%2%

What it shows: The most common band for complaints about this repair is 50,000-100,000 (45%). The biggest difference from all complaints is under 50,000: 26% against 60%.

20% were on cars under 3 years old, against 40% of all complaintsVehicle age when the owner filed · 870 NHTSA complaints name this part
20% were on cars under 3 years old, against 40% of all complaintsThis repairAll complaintsUnder 3 years old20%40%3-5 years35%35%6-9 years43%23%10 years or older2%2%

What it shows: The most common band for complaints about this repair is 6-9 years (43%). The biggest difference from all complaints is under 3 years old: 20% against 40%.

Source: NHTSA owner complaint files, 2020–2024 · complaints 2015–2019 · complaints 2025–2026 · downloaded 2026-10-05

Is it urgent, and what do owners notice first?

870 owner complaints name this part.

What owners describeShare of these complaints that describe each symptom; one complaint can describe several

What it shows: Smoke or burning smell is the largest at 46%, followed by Coolant or fluid leak at 45%; the smallest shown is Overheating at 7%.

Source: NHTSA owner complaint files, 2020–2024 · complaints 2015–2019 · complaints 2025–2026 · downloaded 2026-10-05

Which trouble codes do owners report?

P0420 Catalyst System Efficiency Below Threshold is the largest group at 7, out of 870 complaints.

Trouble codes owners quote in complaints about this part. P0420: Catalyst System Efficiency Below Threshold: 7 complaints (1%).

Source: NHTSA owner complaint files · downloaded 2026-10-05

What do owners say it led to?

Among the 870 owner complaints naming this part, owners most often say engine damage followed.

Source: NHTSA owner complaint files · downloaded 2026-10-05

Which other parts do owners name in the same complaint?

Among the 870 owner complaints naming this part, catalytic converter is named in 8% of them, more than any other part.

Source: NHTSA owner complaint files · downloaded 2026-10-05

How fast were owners driving when it happened?

55 mph or faster is the largest group at 43%, out of 233 complaints.

Source: NHTSA owner complaint files · downloaded 2026-10-05

Which model years show up most in the complaints?

2017 is the most common model year in 870 complaints naming this part (20%); 3 model years account for 50%.

Source: NHTSA owner complaint files · downloaded 2026-10-05

Which engine sizes show up most in complaints about this part?

Among 845 owner complaints about this part where the VIN identifies the vehicle, 17% involve engines of under 1.6 L, against 11% of complaints about all the parts we track.

Source: NHTSA owner complaint files with VINs decoded by NHTSA vPIC · data from 2025

How much of a repair bill is labor and how much is parts?

In the 2017 Economic Census, exhaust system repair shops took 50.6% of their repair revenue from labor charges and 49.4% from parts installed, close to the 51.0% labor share of all auto repair shops (U.S. Census Bureau, national, 1,585 shops).

Where exhaust system repair shops get their repair revenue, 2017: labor charges versus parts installed
Shop type (NAICS)Labor chargesParts installedAll revenue of the shop typeEstablishments
Automotive repair and maintenance (all shop types)51.0%49.0%$115.3 billion162,185
Automotive exhaust system repair50.6%49.4%$0.6 billion1,585
Automotive body, paint, interior, and glass repair50.6%49.4%$43.0 billion41,542
Automotive mechanical and electrical repair and maintenance50.4%49.6%$54.9 billion92,088

Source: U.S. Census Bureau, 2017 Economic Census, Other Services, revenue from labor charges and parts installed (EC1781LABOR) · downloaded 2017 data, published 2021

Has the replacement part I am buying been recalled?

NHTSA lists 1 equipment recalls that name exhaust pipe since 2015 (engine and vehicle speed control), covering 494 items sold as parts rather than whole vehicles; the largest, by Cummins, Inc. in 2021, covered 494.

Largest NHTSA equipment recalls that name exhaust pipe since 2015: the maker, the product and the defect
YearMaker and productNHTSA componentDefectItems
2021Cummins, Inc.: L9exhaust system.certain L9 Diesel Engines, with part number D563027BX03.494

Source: NHTSA Office of Defects Investigation, recall flat file (equipment recalls, report type E) · downloaded 2026-10-05

Has this part been recalled abroad on cars that may share it?

Manufacturers filed 7 foreign recall campaigns that name exhaust pipe with NHTSA since 2015; the latest, from Hino Motors Sales U.S.A. in 2022-07. These are recalls abroad, and they apply to U.S. cars only if the same model is sold here.

Recalls filed abroad that name exhaust pipe, latest first
FiledManufacturerForeign recall no.What the filing says
2020-12Mazda Motor.233In certain cases, the coolant pipe may separate from the coolant distribution body and cause coolant to leak onto the exhaust manifold, increasing the risk of a fire.
2019-10Chrysler (FCA US)222The incorrect wiring harness is longer than the wiring harness designed for this application and interferes with the exhaust pipe, potentially resulting in thermal degradation of the wiring harness.
2020-09Mercedes-Benz166MBAG has determined that certain MY20 C-Class vehicles (platform 205) might be equipped with an exhaust system that is not specified for the vehicle type due to incorrect documentation during production.
2019-07Honda (American Honda Motor Co.)139573.6(c)(3) Total Number of Vehicles Potentially Affected: 95 573.6(c)(5) Defect Description: Certain vehicles were manufactured with an exhaust pipe that had one catalyzer stamp covering two catalytic converters whereas the regulatory intent was to have.
2022-07Hino Motors Sales U.S.A.112Of Consequence(s) of Defect or Noncompliance Condition The air horn supply line may develop an air leak due to high heat exposure from the exhaust pipe and the lack of protective wrap.
2018-03Mercedes-Benz060As a consequence, the pipes could become loose while driving which could lead to a transmission fluid leak.

Source: NHTSA Office of Defects Investigation, Foreign Campaigns (filings under 49 CFR 579.11, public API) · downloaded 2026-10-05

How many recalled cars are actually fixed, so should I check mine?

Across 2 NHTSA recalls that name exhaust pipe filed 2015 to 2024, 90.4% of the 4,755 recalled vehicles had been repaired after 8 quarters, against 66.2% for all recalls, which leaves about 455 vehicles still carrying the defect.

Source: NHTSA Office of Defects Investigation, recall quarterly reports (basis of the Annual List of Recall Completion Rates) · downloaded 2026-10-05

How often does this part fail a real inspection, by car age?

In 2,102,125 New Jersey initial inspections in 2025, 14.3% of cars aged 16+ years failed the emissions test against 2.8% of cars under 3 years, about 5 times as often (record counts, not a sample).

Source: New Jersey Motor Vehicle Commission, Vehicle Inspection Data · downloaded 2026-10

Has the maker published a fix?

A bulletin is a repair procedure a maker sends its dealers, not a safety defect: if your maker is listed, ask the dealer whether one covers your car and quote its number.

Service bulletins that name this part
MakerVehiclesBulletin numberDateWhat it says
SubaruAscent 2019–2023; Outback 2020–2023 and 2 more09-106-23RAug 24, 2023This bulletin announces design changes made to the Exhaust Pipe Front (EPF) to address concerns of rattle-type or fluttering sounds coming from the undercarriage during acceleration caused by crackingin the EPF.
ChevroletTraverse 2018–2022PIP5681CApr 27, 2022This Preliminary information communicates a poor weld or low weld adhesion for the bracket on the Bank 2 front exhaust pipe causing multiple possible concerns and the recommended repairs.
ChevroletTraverse 2019N212356540Mar 23, 2022Special Coverage Adjustment.
SubaruForester 2017–201809-84-22Jan 20, 2022This bulletin announces design changes made to the front exhaust pipe and covers to address the small number of customer concerns regarding a rattle-type noise from the undercarriage during acceleration.
PorscheCayenne 2018D527Oct 15, 2020Parts withdrawal information for an exhaust pipe.
SubaruForester 2015–2018; WRX 2016–2018Subarunet AnnounFeb 7, 2020Owner notification WUK-96 DIT exhaust pipe front (EPF) nut torque service campaign/voluntary emission recall.

21 more bulletins name this part; the car finder at the top checks yours, and the NHTSA bulletin file linked below lists them all.

Source: NHTSA service bulletin files · bulletins 2020–2024 · downloaded 2026-10-05

Manufacturer warranty extensions naming this part (3)

MakerVehiclesDateNotice numberWhat the maker extended
BuickEnclave 2022; Enclave 2021; Enclave 2019 and 3 moreJun 12, 2024N242445280Front exhaust pipe bracket separation causing hole.
SubaruForester 2017–2018Dec 1, 202209-84-22RFront exhaust pipe rattle noise or fluttering from.

Source: NHTSA manufacturer bulletin files · downloaded 2026-10-05

What do owners say?

4 complaints quoted word for word, each with its NHTSA number.

The front exhaust pipe on my 2022 Subaru Ascent cracked at approximately 77,800 miles.
2022 Subaru Ascent · NHTSA #11746584
Warranty should be extended to 15 years, 150,000 miles as was done on identical part 2017-2018MY Subaru Forrester Exhaust Pipe Front (EPF) Bellows Cracking.
2016 Subaru Outback · NHTSA #11667716
Shortly after I bought this truck, At about 3,000miles I thought it had an exhaust leak, I took it in to Chevy and they kept it for a few days.
2024 Chevrolet Silverado 1500 · NHTSA #11640098
Exhaust flange clamp improperly installed during manufacturing process causing exhaust leak not identified until consumer noticed after approximately 40 miles of use.
2024 Ford Maverick Hybrid · NHTSA #11611986

Source: NHTSA owner complaint files, 2020–2024 · complaints 2015–2019 · complaints 2025–2026 · downloaded 2026-10-05

Check your car

Your VIN goes from your browser straight to NHTSA. We never receive or store it.

Exhaust pipe replacement costs $650–$2,001 for a flex pipe or mid-section on a midsize car at a $120-an-hour shop. The section you replace moves that number most, then the vehicle and the shop.

What does exhaust pipe replacement cost, and what does it leave out?

The estimate is for one section, a flex pipe or mid-section, on a midsize or standard vehicle. It includes the part and the labor at $120 an hour.

It leaves out taxes, new gaskets and hangers beyond what the job needs, oxygen sensors, and any rusted bolts that have to be cut free. It also leaves out a catalytic converter or muffler. If the quote lists either one, you're pricing a bigger repair than this one.

How much does each choice change the exhaust pipe replacement price?

Three choices move the number: which section, which vehicle, and which shop. Each row changes one setting from the default.

Setting Estimate
Default: flex pipe or mid-section, midsize car, $120/hr shop $650–$2,001
Independent shop (about $100/hr) $609–$1,876
Dealership (about $175/hr) $767–$2,347
Economy car (Civic, Corolla, Focus) $584–$1,792
SUV or truck (Tahoe, Ram 1500, 4Runner) $750–$2,313
Luxury or performance (BMW, Mercedes, Corvette) $750–$2,313
Cat-back system $1,500–$5,252
Full exhaust system $3,001–$9,503

A quote near the bottom of a row usually means an aftermarket pipe. One near the top usually means a dealer part.

Frequently asked questions

Can you drive with a leaking exhaust pipe?

Short term, a small leak behind the cabin is usually survivable, but fumes that reach the cabin are a safety problem. Get fumes or a leak under the seats checked right away.

Sources

Data shown on this page

Terms: US government data, public domain.

Observed: records as filed; owner reports are unverified and are not failure rates. Derived: computed from the records; an association, not a cause.

What is our own estimate

The price range comes from our calculator's formula. Its parts prices, labor hours per job and shop-rate tiers are CalcScrape estimates, not a published price dataset. Checked against RepairPal's range ($1,297–$1,354) on 2026-10-10: our default's midpoint is 0% above the middle of that range. Price evidence grade C: one outside published range; the hours and parts prices behind the estimate are CalcScrape assumptions and have not been checked against repair invoices. Methodology